Step 1 – Initial cleaning

•All- around clean-up of dust and dirt on equipment.
•Finding and restoration of “Fuguai” (abnormalities)
•Oiling and re-tightening of bolts and nuts

Abnormalities :

•Any deviation from the original condition of the equipment which deteriorates machine performance

Example of Abnormalities
•Loose bolts & nuts
•Loose wires
•Missing parts
•Rusted parts
•Broken parts
•Cracked parts
•Air leaks
•Oil leaks
•Coolant leaks
•Dirt, dust and cobwebs
•Oil on the floor
•Scrap around the machine
•Burr and swarf around the machine
•Abnormal heat
•Abnormal sound
•Abnormal vibration